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      I first started off by going through my sketch book and decided I wanted to incorporate an idea I call the Tension 20 into my design.
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      It can be used in many ways and I use them in all axis of the build.
      Here you can see how they go together
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      Next came the side plates, I wanted something compact but strong.
      I of course incorporated my belt clip design into them, then milled a par from 1/4" 6061 aluminum plate.
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      For the X axis I designed my carriage around the OX's design but a little smaller yet just as robust.
      Front plate with m5 tapped holes for the leadscrew nut and lower Tension 20
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      Back/motor plate
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      I then milled a set of small spacer blocks for the Z assembly.
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      Next I designed and milled end plates using another idea I had floating around in my nerd.
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      Then a set of Z plates as I used in my OX AI build sized for 20x40
      The bottom plate is identical simply no motor mounting holes.
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      Back to the mill I went for some 8mm lock collars to lock the Z axis leadscrew from the openbuilds store in place.
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      Here I lightly attach a Tension 20 to a side plate that has had the upper wheels mounted using 30mm M5 hardware in place of what comes in your wheel kit.
      I use 2 x 10mm screws for the Tension 20
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      Then I pinch and tighten the Tension 20 onto a scrap 20x20 v slot to adjust things just right
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      I did the same for the other side and mounted my motors

      As with my OX AI, spacers where needed for the Z and motors all around.
      8 three hole spacers and 1 four hole for the X axis
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      So here are some pics of it together and I'm going to keep it short as I plan to make an assembly video on how it all goes together :)
      The motors you see where for testing and mach up

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      Here you see me testing the X / Y axis


      My motor order came in along with a few other iteams I needed from the store and I picked up a 3/4" sheet of MDF cut to size for the spoil board.
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      It has screw grubs for PCB tie down and the finish is a gloss gray rustoliom paint.

      I'm now finishing up wiring and then on to the controls :)
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      So for the controls I have decided to go with a board a lot like the LD2X I designed for the Laser V
      Keeping things simple the board will allow me to run 4 step-sticks along with an Arduino Nano in a simple plug and play format with all pins broken out for output and input communication.

      Here you see me laying it out.
      The Y axis has two drivers, one for each motor and again I'm keeping it single sided for easy DIY
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      Here you see the test print and the positive image for my exposure unit.
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      I then mill out some PCB and expose it on my UV setup
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      The board is then developed in solution cleaned/dried and inspected before drilling all the holes
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      Here you see the finished board with holes and then with all the parts installed and ready for testing.
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      Here I have modified the pin out in my grbl hex and tested each driver :)


      I decided to build the relay control in the form of a module so I could add as many as I wanted for controlling spindle, vac and so on :)
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      I then wired them to the shield and tested them out using a little hand written code


      So I planed on using a 12vdc power supply but lucked out and had 4 small rack mount power supply's given to me.
      I took one apart and converted it into a power supply that will supply the stinger with more then enough juice ;)
      A 5 watt 10 Ohm power resistor is hooked up to the 5v rail to draw load in turn bringing the output voltage to 12.67 vdc
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      To give the power supply a test along with getting a chance to see how the stinger moves with the new motors, I wired it up to my board and plugged in both X / Z axis motors.
      Here is a clip of how that went ;)

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      Seul Kee, miguel75, mike125 and 13 others like this.
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